Accelerating Semiconductor Innovation in the AI Era: An Integrated Workflow from EFA to Automated TEM for Materials and Device Characterization
The rapid expansion of AI, high-performance computing (HPC), advanced packaging, and heterogeneous integration is driving unprecedented complexity in semiconductor materials, devices, and manufacturing processes. As critical dimensions continue to shrink and novel materials are introduced, semiconductor manufacturers require faster, more comprehensive analytical workflows to accelerate process development, yield improvement, and failure analysis.
This presentation will demonstrate how Thermo Fisher Scientific's Materials & Structural Analysis Division (MSD) enables a connected characterization ecosystem spanning Electrical Failure Analysis (EFA), plasma- and various ion sourced FIB-SEM technologies, wafer-scale dual-beam solutions, and advanced transmission electron microscopy (TEM). We will discuss how integrated workflows can efficiently bridge fault localization, site-specific sample preparation, and multi-modal nanoscale characterization.
Advanced analytical capabilities including energy-filtered TEM (EFTEM), EDS/EELS, 4D-STEM, strain mapping, and 3D imaging provide critical insights into device architectures, interfaces, dopant distributions, process-induced defects, and next-generation materials. Combined with automation, workflow standardization, and high-throughput sample preparation, these technologies help reduce time-to-result while improving data quality and reproducibility.
Through industry-relevant examples, we will illustrate how a comprehensive EFA-to-TEM workflow supports semiconductor R&D, process optimization, yield enhancement, and root-cause analysis, ultimately helping manufacturers meet the demands of the AI era with greater speed, confidence, and productivity.
Key Technologies Covered
- Electrical Failure Analysis (EFA) & Fault Localization
- EMMI (Emission Microscopy)
- OBIRCH/EBIRCH
- PEM (Photon Emission Analysis)
- Advanced FIB Sample Preparation
- TEM Lamella Preparation
- Cross-sectioning/Delayering/Rocking Milling
- Advanced TEM Imaging & Measurements
- High-Resolution TEM (HRTEM)
- STEM Imaging- BF/DF/HADDF
- 3D imaging
- Multislice Electron Ptychography
- Light-element Visualization
- Atom-scale Chemistry and Metrology Analysis
- EDS (Energy Dispersive Spectroscopy)
- EELS (Electron Energy Loss Spectroscopy) & EFTEM (Energy-Filtered TEM)- Dopant Distribution, Interface Chemistry, Contamination Analysis
- STEM-EDS
- 4D STEM-Strain Mapping- Lattice Distortion